The Respectable MGB Conversion ~ The Formula on a budget

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The Dark Side: V8, V6 & 4 Cylinder Engine Conversions and related radical modifications (brakes, transmission, suspension, drivetrain) for MGB, MGA, Midget and all other MG models. Purists beware!

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Nov 14, 2009 01:30:46
BMC

I wanted to make a very short list of things that I believe make a very nice MGB V6 (or V8 for that matter) for those wanting to build a car but not knowing where to stop. This simple formula is for those wanting a very nice street machine that they can take around the lake and cross country and autocross and impress their friends too.

This is based off quite a number of vehicles that have passed through here, that I have advised on in the past, that I have ridden in, that others have made for themselves or clients and who knows what.

This does not reflect the 'ultimate' car that most would love to own.

This is a simple and respectable car that in all means, keeps with or a step ahead of modern traffic.

Funny thing is, my car is currently set up pretty much this way but it's going to be further improved.

I am not going to go on about one V6 vs. another V6 vs. various V8 engines because some cost more, some require more parts to get the power to transfer to the ground with any use causing additional costs and all sorts of reasons. If you disagree with the engine type I recommend, simply replace it with the engine type you prefer. I am not going any further on that- it defeats the point of this simple equation. :)






Driveline-

Motor:
The easiest driveline is the 3.4L V6. For quick installation, carb is less time consuming to set up but SFI is a little nicer running/long term. I say either make a good conversion and this is the only piece of the puzzle that I leave to you. I far prefer the standard SFI.

Cooling:
Easiest to use the 1977-80 MGB radiator system. Moves the radiator forward which allows room for the Throttle body on fuel injection. Additional cooling capacity over 1963-1976 unit. Good inlet/outlet, sizing is correct. Install an electric fan on the engine side.

Exhaust:
Single pipe. two pipes= additional weight, additional costs, need to move the fuel tank around in some cases (not easy!) and add NO power. Add sound? Err, maybe. The Respectable budget formula does not allow for this.

Gearbox:
Camaro T5 from a 1983-1992 V8 car.

Differential:
Stock MGB 3.909 from a 1968-1980 model year.

Wheels:
Prefer wider BUT the stock units are fine. NEED 175 to 205 width 'tyres' and 14 or 15" rims.


Vehicle-

Suspension:
*Late model lowered 1.5" or so. Early car, depending but some need to be brought back down to original height.
*New polyurethane bushings in front and rear.
*prefer late model cars with rear anti-sway bar or one installed aftermarket in older models. Not needed, just VERY nice.
*Front anti-sway bar should be changed out for a 3/4" or 7/8" bar depending on 'tyre' size. (Often overlooked and very much changes the handling for the better)
*Stock Lever action shocks. Yup! They work great. Had my car with original rear shocks at speeds well beyond the legal/lethal limits. The fronts were rebuilt a year or so before and the standard units last many-Many years. Again, drive hard or need something smoother- that adds cost and not for the budget formula.
*No anti-tramp, no panhard rods. Nice but even in autocross, not 100% needed- just helpful.

Brakes:
Stock brakes completely rebuilt. Read- works Great but Must be working great. Good enough for anyone unless you drive like a nut for the conditions or ride the brakes.

Seats:
stock rebuilt. Fiero & Miata are nice along with others but mind your pennies and quarters and do the math before you dive in.

Insulation:
Sound and heat insulation is optional but ALL modern cars have quite a bit. At some point, lets hope a year or three after your car is on the road, when you recarpet, add sound deadening and heat insulation behind the dashboard and under ALL the carpet. This will modernize the car more than you realize.

Gauges:
Many different types. After so many years, I have finally pulled away from cable driven speedometers. Best to replace the speedo and tacho with something modern. keep in mind, gauges can cost a fortune so aftermarket gauges on a respectable conversion are okay so you have a safe, reliable and functional (not to mention LEGAL) vehicle.

Electrical:
I could go on and on about what I would LIKE to upgrade and what can make for a safer MG. Frankly, the MGB system is okay but generally overtaxed by too many newer higher output lights that take more power or switches that are at the end of their useful existence or motors that are worn and drawing more current then they may have originally drawn through the system. Insure the harness and system is in good order and 'run what you brung'.

Lights:
Overlooked often.
Should be tested, disassembled, cleaned, resealed, new bulbs, new lenses, new flashers, dielectric grease added...
Dare I say modernized for safety. Nah. Thats too much of an advertisement for one of our specialty items! ;)
The most overtaxed part of the entire system from the cars I have seen are the parking lamps on later cars- 2 in front, 4 on the sides (markers- N. American market) and two in the rear. The red wire between the switch and the rest of the harness actually gets quite hot and melts sometimes. Lowering the total draw by cleaning connections, replacing bulbs, installing LEDs (Not the halogens for amp-draw goodness sakes!), replacing the red wire with a heavy gauge wire OR installing a relay can assist quite well.

Fuel:
Tank should be removed and cleaned. Lines for FI are generally 3/8 feed, 5/16" return.

Simple formula folks. Some of these are more than you NEED as is!

-BMC.

Nov 14, 2009 06:32:57
RSS

"...without knowing where to stop." Heh. "Whaddaya mean, when will it be done? It's my hobby fer cryin' out loud!" :)

I'm getting mixed signals on the rear anti-sway bar. "Some say" don't ever add one because it changes the car's handling too much. "Some say" don't ever add one unless you upgrade the front anti-sway bar also. "Some say" never, ever upgrade the front anti-sway bar because, well... it changes the car's handling too much. Not to hijack an important thread, Brian, but can you expand on that a bit? You're one of the guys that does this for a living so I know you're speaking from experience rather than just repeating what others have said.

And Liz - Yes, I did use the search function.





Nov 14, 2009 07:32:48
lars49

Quote: "
"...without knowing where to stop." Heh. "Whaddaya mean, when will it be done? It's my hobby fer cryin' out loud!" :)
"


Rick

I totally agree - it's called creeping elegance. I started my conversion with about a $3K budget in mind figuring I would be doing the majority of the work. At my last tally I've spent in excess of $6K and am looking at another $2K without even considering paint and the engine isn't even done at point.

Too many projects so little time.

Nov 14, 2009 08:15:34
dcraddock43

Well done Brian,very concise!

Nov 14, 2009 08:22:07
scotabbott

Brian, I wonder if you might mention that the 2.8 and 3,1 are about as easy as the 3.4 , or a generic statement about RWD V6's

Nov 14, 2009 09:54:21
BMC

Rick,

A late model MGB has a rear anti-sway bar. It helps quite a bit with the stock ride height. When you lower the late model B, placing a big anti-sway bar helps and nominally people add better tires such as a 175 for the stock rims or a 195 for other type rims. The car can stick better so without a bigger front anti-sway bar, its going to lean. I like the setup that i have on my car with the stock rear.

For the early cars, I have heard people go different ways. Personally, I would prefer to mimic the late model, but thats just me.




Thank You Dave.



Scot,

Although only a little different, the 3.4L is easier than those because of ancillaries. Oil pans, front covers, pulleys, manifolds- all within a few degrees- not 180* off. Same for the FWD versions. Also the same for the V8s. I'm not trying to wave a chequered flag on this but it's slightly easier to run with a Camaro 3.4L because it is more of an all in one package. No conversion is absolutely without need of alterations, but this is (AFAIK) as easy as it gets. If someone can name a better (direct pull) conversion engine for the installation, I am always interested.

To go further, I should have mentioned using a 1977-1980 MGB with the stock radiator and stock engine fans would be the least costly because the engine bay is exactly what you need.

-BMC.

Nov 14, 2009 10:12:13
1744

I will go back to the subject at hand in a minute.
Rick, suspension set-up is like underwear, everyone likes something different. Sway bars and spring rate is totally different for every person. suspension in general are set up for the masses. So... if you like it a bit loose add spring rate to the rear or add a sway bar, which in theory does the same thing with added benefit or less roll.
Roll is not bad. The sticky the tires the stiffer springs and sway bars. Always should maintain 1-2 degrees of roll.
Race cars are totally set up different for every driver same track. What works for one those not work for the other.

Going back to Brian’s post.

Like any project (except Gov run projects) need a plan, I mean an honest plan that fits the project. And the ability to do the work. Without one is just trying to bring a la la land dream to reality. Without a plan a project most likely will never be completed due to cost, time and ability.

A good logical flow chart to organize the work is a most, knowing what the outcome is in accordance to the budget, time ability and space available to do the work. Support location for technical or just moral support is one of the most important.
Yes, your spouses agreement to support you and your project. How many hours per week etc. need to be included in your flow chart.
If you have a comprehensive work plan, it is possible to do several projects including the honey do’s. This is important and helpful . If your boss/spouse is well inform on what days you are available, the work days on the project become more prosperous.
The bottom lines is, it does not matter how much money you spend on your project, what matters is how well you manage your plan and budget to get the desire outcome.
Good post Brian.

Nov 14, 2009 11:43:12
bleteaches6

Nicely done Brian

Nov 14, 2009 13:31:43
Jim Lema

At my work (transportation - light rail) we are always cautioned about scope creep. What Brian laid out is a simple path to a conversion. You can take any of the items and expand. However, in the end you need to consider what you are building and what you plan to do with the car. If you are only going to use the car as a driver, daily or weekends, building to race specs is over kill. Remember my first statement about scope creep.

Nov 14, 2009 14:52:28
scotabbott

Bill,
I thoroughly agree with you. The best way is for someone to make an honest and organized committment to this type of project. I believe that people seldom do. They often go through the motions but do not do it effectively.
A flow chart which shows the choices, results and the costs might be well worthwhile for some folks. People dont seem to comprehend what their choices mean at the start of the project, and they wind up with something different than they originally started out to get..

Nov 14, 2009 19:41:54
1744

I have a spread sheet Scot that has everything that is needed to do the conversion. It is a nice tool to use before anyone starts a project.

Nov 14, 2009 19:45:38
B-Fast B-Strong

I think you should make a plan and stick with it , you can always upgrade later, that way your project will be finished.
If you fail to plan , you plan to fail !
Will

Nov 14, 2009 22:13:39
S. Duerr

Well, I've saved this for when my kids get out of college and I have extra cash. :spinning:

Nov 15, 2009 04:49:22
SC MGB

Brian,

Great post. It is a realistic approach to a conversion project.....i.e., the basics to get the car on the road. After that point, the options are pretty much endless.

Thanks,

Nov 15, 2009 08:42:39
scotabbott

Bill,

I saw your spread sheet a while back and it is a good tool for people. The kind of flow chart I was thinking of was more like a 'decision tree' which would be arranged first to help define the car in terms of performance characteristics, then followed by hardware choices, and the consequences of each hardware choice on the other choices, cost and ease of applcation.
When it comes to performance, the first might be acceleration rate (0-60 times, etc), easily attainable top speed, etc.-which defines the horsepower and thence the engine choices. Another might be cold start and reliability-which would highlight the choice of fueling approach (EFI, carb, etc). and so on. Some of these choices impact other things, such as ease of fit into engine compartment (hood scoop, etc),weight distribution, and so on. Those of us with a great deal of experience can provide this information in quantitative terms so that the choices are much easier and clearer for someone to make. It would help a lot of people make better decisions. I believe.

Nov 15, 2009 09:33:30
1744

Scot, the spread sheet is just a place to start and perhaps create a build flow chart. Yes the decision and choices should be made first and a flow chart/plan or anything tht would help you organize the project/s is a most. That is the foundation for a good build chart. I could not function without one. I have several ongoing projects and without a plan for each there is not way I could work on all of them and spend time with my family. The hard part is to maintain dicipline to work on the allowed hrs to work on each project everyday or 1or 2 days a week, what ever the plan, and not to go over those hrs. If I go over those allowed hrs, then something else gets behind.
Getting behind on a project schedule is not, I just re-arrange the schedule and just put myself ahead of schedule LOL:thumbsup:

Nov 15, 2009 14:24:45
Peter-Sherman

Antitramp bars, not expensive and they really put the power on the road in a predicable fashion.
I only got them because they came with the composite springs. They are an untidy solution, which is why I resisted them, however it turns out that they work very well and you could make a set yourself without to much trouble if you did not want to buy one the the many kits. I would not be without them now.

Nov 15, 2009 16:56:12
B-Fast B-Strong

Brian,
Good job , you have everyone thinking. Planning is important if you are going to have a project see it's completion.
So many times you see a person get overwhelmed and then sell out because they did not know what they have got their self into. It is easy to get all enthused at first and then become discouraged because you bit off to much at one time.

(1) Pick a project that fits your ability.
(2) Pick a project that fits your budget. (including covering cost of covering number one, hey you can't always do everything)
(3) Build your project twice, once in your head and then for real.
(4) It's important to have a place to do the project.
(5) Set goals, stages of completion, reaching each goal will keep you enthused. And if you do some of them under budget or completed sooner and find yourself able to get a jump on the next stage that will really fire you up.

I have restored 6 classic cars and several motorcycles, this is what works for me. Maybe this will help you.

Good Luck with Your Project ! Will

Nov 16, 2009 06:10:48
chrisjv55

Good post Brian,

I recently purchased a Gt with the very Basic 2.8 Auto tranny conversion, I keep meaning to post pics but I have been very busy working the regular Job.

I regularly visit the MGB V6 & V8 Conversion FAQ, this would be a good place for this post.

So now My question, How do I connect the stock mgb speedo to the auto tranny? The 2.8 and tranny are from an 83 camaro and the Gt is a 70/71. I have 1000 tpm and a 1280 tpm speedo's. I can't get the safety certificate, if the speedo is not working. I need that to get on the road.

Any advice appreciated. Chris

Nov 16, 2009 07:10:26
scotabbott

I believe you'll find the output of the transmission is a mechanical one, and D&D sells the stuff to fit from the transmission to drive the speedo properly. In the case the output is an electronic one, you can replace it with a mechanical one. They interchange. You will have to look inside the hole in the tailshaft housing to see which ring gear is driving the mechanical output, but you can do that using a mirror without having to remove the transmission. IIRC, it was about $100 or so for the whole enchilada from D&D. (proper drive cable to speedo and angle drive with right ratio to fit the transmission and report the speed correctly.

Nov 16, 2009 07:12:59
scotabbott

I'd sure like to see pix of that setup, since I might well do one myself soon. I'd like to see the underside of the car and how well the tranny fits into the tunnel.

Thanks.
Scot

Nov 16, 2009 07:34:18
Bill Young

Brian, good information. I do somewhat disagree on the gauges for a "budget" build, it's not that difficult to convert the tach to work with a V8 or V6. Calibrating the speedometer might be a bit of a hassle, but most speedometer shops can build a cable to adapt the T5 to the Smiths gauge and calibrate it if given the tire sizes and gear ratios involved. The rest of the original gauges should do fine with the new engine.

Nov 16, 2009 08:14:45
BMC

Bill, Thank You for your words. If you have further information or could- please post on the tacho and speedo conversions on a new thread. No one has ever post enough information on this that i can recall and would love to read about this. I think it makes a great subject and would like something that everyone can search out and find easily.

How much: Time, Costs -and lots of how-to Photos.

For us: We do not convert these in house but send them out to APT in Bloomington, MN. http://gaugeguys.com/ (uh-oh, I gave out the big Secret!)
By the time they come back, it costs more than some sets of gauges which is why I post on here the lesser of two costs. I FAR prefer stock appearing gauges but a cable driven speedometer usually requires rebuilding, then a speedometer cable, a correction box, the correction box recalibrated after you change out tire size or gearbox or rear end ratios which have too high of price plus the need to run the cable usually next to hot exhaust. Then your tachometer costs added to that. Love them, but......

Switch to a VSS driven speedometer and a tacho that simply works with anything and you can save money in the long run.

What's the right way to go? "You make the call." :)

-BMC.

Nov 16, 2009 08:30:19
B-Fast B-Strong

I am going with all new modern gauges with white faces on a custom made carbon fiber dash. But I think if Bill knows how to convert the original gauges I would love to see a thread on how to do that and I'm sure there are many who would like to keep the original Smith gauges. HEY their named Smith they have to be good , can't go wrong with Smith.

Will Smith

Nov 16, 2009 09:02:31
Bill Young

Brian, you have e-mail. There has been information on tachometer conversions posted for several years on this and other boards. I've also seen other articles and saved several that follow about the same modifications to the electronics inside the instrument. Here's one such article. http://www.britishv8.org/Articles/MGB-to-V8-Tach-Conversion.htm There are others out there, some have a bit different take but basically the same process, just modify the electonices to respond to the extra pulse frequency of a V6 or V8.
As for the speedometer, you might need a converter gearbox in the cable depending on the drive gear ratio from your transmission and the rear axle ratio you select, but with a stock MGB 3.9 and a V8 Camaro trans you should be close enough for a speedometer shop to cal the gauge without the gearbox. You should still be able to get by for a little less than converting to new instruments if your old gauges are in reasonable condidtion to start with. I've looked at new gauges and you can easily put $250 and more into a set of gauges, that will pay for a lot of calibration and a new cable.
If you're going to retain the electronic engine management system and fuel injection then the VSS input signal may be needed in which case the fully electronic speedometer is more reasonable, but still not absolutely necessary. I've found this neat little device that will plug inline in the cable and give you a VSS signal and still allow the use of the original speedometer if you wish. Item #54MG http://www.partshp.com/speedometer_gears.htm
They also have angle drive adaptors with either direct drive or step down or step up gearing available to fit the output of a T5 with cable drive. Or the inserts and gears to convert an electric sending unit T5 to cable drive if you wish.

Nov 16, 2009 09:16:30
chrisjv55

Scott Do you Have a link or number for D&D as I'm not familiar with that company.

The cross member (Front Axle) was cut and re-welded for Clearance on the oil pan, a small re-fabrication on the tunnel by the Steering Knuckle, The old transmission support was cut out and a new square tubular member made for the transmission support further rear ward. I'll post sometime soon, I'll PM when I post.

Nov 16, 2009 10:17:31
scotabbott

They're D&D Fabrications http://www.aluminumv8.com/about/about.htm, and they have been in the BV8 world quite a while. They have been halpful and fairly reasonably priced. As it happens the little right angle 1 to 1 adapters are supplied by Arthur Allen MGF corp, (wierdly, they make funeral candle holders). They also supply pulse generators, gear adapters, reed switches, and a bunch of odd automotive bits.

http://www.arthurallen.com/automotive/auto1.htm

Nov 16, 2009 10:53:31
1744

There is a compnay here in the California ( I posted their phone #) who converts the old gauges to modern electronics, this is common in several old classics.

Nov 16, 2009 19:13:06
B-Fast B-Strong

I wish D & D would fix their web site, tiny red writing on the black background!
Will

Nov 16, 2009 20:39:25
scotabbott

Aw, c'mon. You might be throwing out the baby with the bath water. Some people won't even read a message here if there's a spelling mistake that's ...hmm... 'imposable' to not notice.

Nov 16, 2009 22:06:54
B-Fast B-Strong

bump

Nov 17, 2009 04:58:46
scotabbott

My apologies. I'm just an old guy tired of rants.

I agree with your observation that the web site is hard on the eyes and a poor choice for people trying to get detailed information. The colors are also impractical choice. Every page that is printed kills the print ink supply, and so on. Background colors take a lot of ink to print-esp dark ones.

However, I'd bet someone loved the 'look' of it and went out of their way to choose it over other options-perhaps over the objections of the page designer(s). I think it takes a fair amount of competence to build a set of pages which are so distracting and cheap/cheezy looking . Maybe that's the 'look' someone at D and D wanted. It might be the 'look' which someone thinks appeals to a certain money-carrying group of motorheads.

Maybe call 'em on the phone and bitch about the site.

Nov 17, 2009 06:16:02
lars49

I'd have to agree with Scot. I got my new rear axle from D & D and mentioned to Mark that the site was a bit hard on the eyes. He's aware of it. It's on the list of things that need to be taken care of. But if I remember correctly, he is essentially a one man operation.

If you want information about D&D, I’d advise just calling Mark up and talking to him. He's more than ready to share information/alternatives and is quite easy to work with. It saves getting aggravated by something over which you have no control.

Nov 17, 2009 07:21:11
B-Fast B-Strong

bump

Nov 17, 2009 09:01:22
bleteaches6

It also could be that the design of the D&D site looked good on the monitor that it was designed on not thinking about how it would look once finally posted into the varied mix of browsers and monitor formats.

Nov 17, 2009 10:45:58
t.lay

Good to have a plan and end goal in mind along with the tactics to make it happen - lack of a plan and realistic budgeting is a recipe for a failed/abandoned project. As far as a formula for what's easiest/best - I see the benefit for a lot of folks, but the thought of having a B built to the same formula as a thousand others makes the cars less appealing to me - but I'm kinda off that way.

Nov 17, 2009 11:35:19
B-Fast B-Strong

bump

Nov 17, 2009 11:43:43
B-Fast B-Strong

bump

Nov 17, 2009 15:14:37
V8MGBV8

Quote: "
Breaking News : D & D just lanched a new look to there web site , they found a way to make it even worst than it was.
Unless you use Windows Internet Explorer, the navagation can't be read at all now. What goes across the page in IE is now inch by one inch in all other browsers. Mac users for get it ! Unless you go download Windows Internet Explorer ! HA ! HA ! HA! Sorry about the rant , looks like they tried to build some kind of applet and it only works on IE.
Will"


I have no idea what you are talking about. I get around that website just fine with Firefox. If the text is too small hold down the ctrl key & use the scroll wheel on the mouse to zoom in.

Scott,

Don't do a print screen. Copy/paste the text into MS Word before printing.

Dec 27, 2009 06:35:34
Bruiserman

Quote: "
I have a spread sheet Scot that has everything that is needed to do the conversion. It is a nice tool to use before anyone starts a project."


I'd love to get a copy of that if possible. I will be planning a conversion for the future and need to budget it out and get a plan started. I'm looking ahead a couple years here but figure I need to start studying now.
Thanks
B

Dec 27, 2009 09:54:20
RWA73

You MGB guys are lucky you have a (build sheet)..My build list is approching the pages new health care bill has on my 3.1 Midget...

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