Wilbur Engelsma's Journal - Speaker Cutout Repair

Wilbur Wilbur Engelsma
Wilbur Engelsma Silver Member usa  
Broomfield, CO, USA

Total Posts: 61 Latest Post: 2012-05-11 15:42:31
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Link to this journal: http://www.mgexperience.net/journal/Wilbur






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Speaker Cutout Repair

Wilbur Engelsma Silver Member usa — Posted on The MG Experience
Monday July 16, 2007 6:31 PM
The previous owner had cut a couple jagged holes for 6X9 speakers in the inner kick panels. These allowed moisture into the interior and destroyed the speakers that were installed as well as the kick panels. I found a wrecked shell in the junkyard this weekend- so I cut the panels out of it to use as patch panels. I know it is is kind of anal retentive since these will be buried behind the kick panels, but I felt that this would be a better repair than just welding a flat plate over the hole.


left side speaker hole

left side speaker hole

right side speaker hole

right side speaker hole

patch panels cut from a junkyard shell RIP

patch panels cut from a junkyard shell (RIP)

left side welded in place

left side welded in place

right side welded in place

right side welded in place




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Bodywork

Wilbur Engelsma Silver Member usa — Posted on The MG Experience
Tuesday July 10, 2007 6:41 AM
(July 2007) I finally got a handle on the bodywork. I actually took the entire week off from work, and finished the body work from the doors back. I still need to work on the front fenders, but I'm still deciding what to do there. I replaced the left rocker panel, which was dented as well as rusted on both ends. I installed patch panels to fix the usual rust in front of the rear wheels. Then I removed the fender cap on top of the rear fenders, and filled the side marker holes, extra trim holes and some other damage I uncovered when the body was stripped. I still need toget the minor waves out, but it looks much better than it did a week ago.


left rear quarter completed

left rear quarter completed

left dogleg patch

left dogleg patch

new rocker panel

new rocker panel

right dogleg patch

right dogleg patch

rear deck

rear deck

rocker installation

rocker installation

rocker installation

rocker installation

left side dogleg before patching

left side dogleg- before patching

right side dogleg before patching showing wiring

right side dogleg- before patching (showing wiring duct)

right side rocker front with wiring duct

right side rocker front (with wiring duct)

fender cap removed nasty rust underneath

fender cap removed- nasty rust underneath

fender cap welded prior to grinding

fender cap welded- prior to grinding




Comments on "Journal Entry: Bodywork" –

Journal Entry: Bodywork rated 9 out of 10 based on 1 ratings and 2 user reviews.
Comment by Rich Osterhout at 2007-07-24 17:48:48
Rated this: 9/10
Wilbur,great job on your bodywork.Did you sandblast your car?I have a 1972 B,and have been thinking of having it acid dipped.any thoughts?Thank,i'm new to this website
Comment by Wilbur Engelsma at 2007-09-29 09:32:05
Rich:
I had the entire body blasted- they used walnut shells (doersn't ditort the metal like sand blasting. Prior to sending it, I removed the front fenders and hood. They blasted everything, even the underside. I have pics in a previous journal entry. I've investigated acid dip for a previous project, and it has some drawbacks. The worst is the acid will collect in the hidden areas and cause problems later- it's almost impossible to rinse it out of all the nooks and crannies. Acid dip is excellent for individual parts, like a hood or fender that you can get at every area to remove the acid. The other thing to keep in mind is the acid will remove metal- it is a good way to reduce weight for racing (especially older cars with thick metal fenders).

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Gas Door

Wilbur Engelsma Silver Member usa — Posted on The MG Experience
Sunday July 8, 2007 8:47 PM
(July 2007) So I can never leave anything alone if I can modify it- I guess it's the mechanical engineering training. My latest modification is adding a remote opening gas filler door to replace the gas filler that clutters up the rear of the MGB. first I filled in the holes on the rear surface (gas filler as well as backup lights). I found a filler door I liked on a 90 Ford Probe- it's oval and fits nicely in the rear right fender under the chrome trim strip. It does open the wrong way, but I can live with that. I cut the oval opening in the fender, epoxied the Probe opening to the inside of the fender, and epoxied the cut out piece to the existing door. Everything was trimmed and filled, and I have the resulting area in primer now. I still need to fab a tube to connect the tank to the new filler location, but since I will be adding an internal fuel pump and baffled sump to the gas tank, I bought a new gas tank. This way I can cut and weld on it without risking an explosion. Anyway- here are some pictures of the gas door as of today.

*UPDATED*- I added a brace inside the trunk to attach the filler tube to. The piece I got from the Probe doesn't have any holes to attach the tube to- the holes are in a different piece of metal in the Probe- so I had to fab a bracket to brace the opening as well as bolt the filler tube to. Everything is now attached and the filler tube goes through the floor- I still need to add a couple more bends to the get to the fuel tank, and I need to extend the vent tube, but I have pieces cut, and it looks like it will all hook up OK.


MGB rear gas filler and backup lights filled

MGB rear- gas filler and backup lights filled

gas filler door open

gas filler door- open

gas filler door closed

gas filler door- closed

MGB rear what I started with

MGB rear- what I started with

Probe gas door opening

Probe gas door opening

hole cut in fender

hole cut in fender

brace installed

brace installed

filler installed

filler installed

brace prior to installation

brace prior to installation

finished product

finished product




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Intercooler

Wilbur Engelsma Silver Member usa — Posted on The MG Experience
Friday July 6, 2007 6:42 PM
(Feb 2007) With a JDM SR20DET turbocharged motor, an intercooler is a must. There isn't a whole lot of room to install one, and I spent a lot of time investigating various options, even bought one that might work (didn't though). I also don't want to block airflow thru the radiator. The only thing left to do was design one and have it built. I am using the space under the radiator panel, which will get airflow thru the opening in the air dam. It fits with the stock valance (see picture), but I'm getting a fiberglass air dam to replace the valance.
I sent the design to Top-End Performance (http://www.racetep.com/trbstart.html) and they sent me the completed item in about two weeks (not cheap though). It's not big enough to support large horsepower numbers, but will work for my street application. Fits like a glove, but I will have to wait until I get farther on the engine installation to run the pipes.


intercooler front view

intercooler front view

intercooler side view

intercooler side view

pipe opening

pipe opening

front valance installed

front valance installed




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Roll Bar Installation

Wilbur Engelsma Silver Member usa — Posted on The MG Experience
Thursday July 5, 2007 9:25 PM
(July 2007) I've always wanted to install a roll bar, but never did like the looks of the usual roll bars- too tall and bulky. I found a dual hoop bar I like better at this web site- http://www.classicrollbars.co.uk/prod.html
In addition to installing the reinforcement plates and welding the nuts on so I won't have to mess with loose hardware, I welded a cover over the battery openings. I will be placing the battery in the trunk, and the normal battery spaces will be used for a muffler on the left side and a subwoofer on the right side (still working the details of those). From the pictures you can see I will still need to get shorter screws or the tires will be shredded.


roll bar installed

roll bar installed

reinforcement plates inside wheel wells

reinforcement plates- inside wheel wells

roll bar installation bolts

roll bar installation bolts

roll bar

roll bar




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SR20DET Engine Installed

Wilbur Engelsma Silver Member usa — Posted on The MG Experience
Monday July 2, 2007 8:32 PM
(September 2006)Installing the engine is going to be a trick- nothing matches up with the MGB engine bay. So it's time to fab custom parts. I had to trim the motor mount brackets on the engine, and weld new brackets on the frame. I found a set of BMW polyurethane motor mounts on eBay to use, as well as a torque bracket to stabilize the engine. The trans mount was built out of an MGB trans crossmember with a NISSAN part welded to it. At least the engine now sits in the car- I'll worry about the rest of the connections later.


LH engine mount

LH engine mount

LH engine mount

LH engine mount

trans mount

trans mount

LH modified bracket

LH modified bracket

RH modified bracket

RH modified bracket

RH engine view

RH engine view




Comments on "Journal Entry: SR20DET Engine Installed" –

Comment by Adam Schanne at 2010-11-16 17:24:55
Would u like to build some of those custom parts there for some money? I don't have
access to a welder and I'm in desperate need. I would pay top dollar!

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